WINPRO
Automation
WINPRO built on the 1C:Enterprise 8 platform
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Production automation
Turnkey factory: KABAN machines and digital control
We select and commission equipment together with 1C-based software that links the order, cutting, CNC machines and the shop floor. You get not a set of machines, but a working production plant.
- Turnkeyfrom workshop design to the first frame
- 1 systemfrom order to shipment
- 1–3 daysoperator training
- 5 countriessupply and service
How the machines work with automation
One order — one data chain
A window is calculated once — then the data flows through the factory on its own: to cutting, to CNC machines, to shop-floor screens and into management reports.
- 1Order
A manager or dealer calculates the window in the software: design, materials, price — in minutes.
- 2Technology
The software itself breaks the product down into parts: profile, reinforcement, glass, hardware.
- 3Cutting
Cutting optimisation across all orders of the shift — less waste, usable offcuts taken into account.
- 4CNC job
The file goes to the cutting and machining centre and the welding line — no manual input.
- 5Paperless shop floor
Each workstation has a screen with jobs: what to do, in what order, with a "done" mark.
- 6Control
The manager sees the status of every order, workstation load and cost price.
Production cycle
The path of a PVC window through the shop — and a machine at every station
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1
Profile cutting and machining
The centre receives the optimal cutting plan and all holes, slots and milling operations from the software. The operator does not enter dimensions manually.
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2
Reinforcement
Reinforcement lengths and screw spacing are taken from the same job as the profile.
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3
Mullion and drainage milling
Items with a mullion are already marked in the job — the station sees what to do and in what order.
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4
Welding
The CNC welding and corner-cleaning centre runs from the program: frame after frame, without manual changeover.
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5
Corner cleaning
Cleaning programs for the profile system; frames arrive in a continuous flow from welding.
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6
Gasket and glazing bead
Cutting and kitting per order — the glazing bead and gasket match their own frame.
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7
Assembly and hardware
The assembler sees the hardware and the product diagram on screen and marks completion — the order status updates.
Aluminium and facades:
Aluminium cuttingKABAN AC 2050
CNC machiningKABAN ZC 3052
Corner crimpingKABAN ZA 2010
Aluminium cuttingKABAN AC 2050
CNC machiningKABAN ZC 3052
Corner crimpingKABAN ZA 2010
Our expertise
We launch factories that work
We are judged not by the machines delivered, but by the frames the factory produces every shift. That is why we are responsible for the entire path — from workshop layout to stable operation.
- Workshop design and capacity calculation for your product
- KABAN equipment for PVC and aluminium — from a single machine to a full line
- Installation, commissioning and setup for your profile system
- 1C-based software: calculation, cutting, CNC, paperless shop floor, warehouse
- Training for operators, technologists and managers
- Service, original spare parts and a machine service logbook via QR code
Single responsibilityfor machines, software and start-up
Turnkey
7 steps to a working factory
- 1Audit and objectives
We study your product, volumes and workshop area. We calculate the required capacity — frames per shift.
- 2Workshop design
Layout of stations and profile flow from warehouse to shipment, electrical and pneumatic systems.
- 3Selection and supply
We configure a KABAN line to your capacity and budget and ship it from the factory.
- 4Installation and commissioning
We install and connect the equipment and set it up for your profile system.
- 5Software and CNC
We implement the 1C-based software: item catalogue, prices, stations. We link it with the machines.
- 6Training and trial run
We train operators, technologists and managers. We run the first real orders together with you.
- 7A working factory
Industrial start-up, service, spare parts and software support.
Result
What the factory gets
Data is entered once
An order goes from calculation to shipment without re-keying — fewer dimension errors.
Less profile waste
Cutting optimisation across all orders and tracking of usable offcuts.
Transparent production
See where every order is and what each workstation is doing — online.
Cost of every order
Materials, labour and profit for each window, not a shop-floor average.
In the catalogue
Automation software and solutions
WINPRO