CA 3020 Modular PVC Corner Cleaning Machine
CA 3020 Modular PVC Corner Cleaning Machine — photo 2
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KABAN CA 3020

Modular PVC Corner Cleaning Machine

Modular machine for automatic cleaning of welded corners on PVC windows and doors.

Price on request Depends on configuration and delivery — we will send a quotation within 30 minutes
Report a problem or suggest an improvement
  • Supplied directly from the KABAN factory, with warranty
  • Commissioning and training at your plant
  • Service and spare parts in Central Asia

Purpose

CA 3020 is a modular machine for automatic cleaning of welded corners on PVC windows and doors. It cleans the weld seam on external and internal surfaces and handles both white and laminated profiles. The modular knife system ensures precise processing and increases the productivity of the welding section.

Advantages and equipment

  • Robust mechanical construction enabling high-quality processing of PVC profiles.
  • Removal of weld flash on frames welded at 90°.
  • Removal of weld flash on the top and bottom surfaces of the profile using cleaning knives.
  • Removes flash from the outer corners of frames using a milling cutter.
  • Knife cleaning levels can be adjusted for laminated and non-laminated profiles.
  • Modular system for using multiple knives.
  • Three different knife sets can be installed in a single module.

Machine operation videos

Spare parts and documentation

Assembly diagrams 86

Double-head aluminium cutting saw with servo motor (general view)13 parts Cable duct assembly7 parts Fixed head swing frame assembly46 parts Brake pneumatic cylinder kit21 parts Movable head swing frame assembly44 parts Fixed head protective cover kit4 parts Double-head saw base frame mounting assembly39 parts Electrical cabinet kit19 parts Double-head saw fixed head assembly59 parts Front bearing support assembly of the saw group swing frame3 parts Rear bearing support of the saw group – fixed6 parts Saw swing frame assembly – fixed9 parts Fixed head upper clamp kit8 parts AC1050 control panel32 parts Saw rotation group bearing assembly8 parts Fixed head saw assembly43 parts Saw motor flange kit7 parts Saw angle rotation assembly13 parts Belt tensioner kit3 parts Movable head main plate kit46 parts Front bearing support of the swing frame – movable3 parts Saw group rear bearing support mounting6 parts Saw bearing support swing frame – movable9 parts Double-head saw movable head assembly59 parts Control panel mounting part19 parts Saw motor assembly – movable6 parts Saw assembly (movable head)42 parts Upper clamp assembly – movable8 parts Shock-absorbing pneumatic cylinder 210 mm17 parts Bearing support kit3 parts Roller assembly5 parts Left feed table6 parts Travel drive belt pulley assembly4 parts Movable head upper safety guard12 parts Fixed head upper safety guard12 parts Pushbutton panel travel shaft assembly6 parts Automatic double-head saw control panel button kit21 parts AC 1050 electrical panel kit38 parts Upper guard travel pneumatic cylinder assembly6 parts Saw forward feed pneumatic cylinder assembly10 parts Terminal block mounting assembly5 parts AC1050 pneumatic valve assembly10 parts Toothed pulley kit3 parts AC 1050 electro-pneumatic cooling (lubrication) kit9 parts Fixed head cabinet rear door kit4 parts Cabinet rear door kit4 parts Ø40 clamping cylinder clamp assembly – right3 parts SC 1.1 060 R100 cable chain kit (42 links + 2 supports, 2.1 m)3 parts Carriage lubrication assembly3 parts Movable head lubrication assembly4 parts Double-head saw fixed head assembly bottom plate21 parts Measuring system18 parts Oil tank7 parts Oil tank mounting assembly8 parts Modular shaft unit (CA 3020)3 parts Front assembly (mounting plate, pneumatic cylinders, oil tank)13 parts CA 3020 step locking unit9 parts Oil tank mounting unit3 parts CA 3020 milling cutter group unit3 parts Upper cleaning group unit21 parts Lower cutter mounting unit4 parts Upper cleaning travel group unit6 parts Lower cutter travel group unit6 parts Step-feed pneumatic cylinder assembly unit5 parts Motor forward-backward travel pneumatic cylinder unit3 parts Step locking pneumatic cylinder unit2 parts Step-feed pneumatic cylinder unit2 parts Profile support table unit7 parts Special Ø25*50 pneumatic cylinder unit with hydraulic felt3 parts Upper cleaning group travel pneumatic cylinder unit2 parts Oil tank unit9 parts Valve group unit11 parts CA 3020-P1 frame and panels42 parts CA 3020-P2 upper protective cover and panel19 parts Control panel unit10 parts CA 3020-P4 upper plate, right26 parts CA 3020-P5 upper plate, left26 parts CA 3020-P6 motor travel housing20 parts CA 3020-P8-1 push travel support4 parts CA 3020-P9-1 motor mounting assembly14 parts Upper cleaning travel housing connection assembly CA 3020-P108 parts Knife motor shaft mounting assembly CA 3020-P11-17 parts Motor and shaft assembly CA 3020-P1210 parts Motor and cleaning travel assembly CA 3020-P1317 parts Electrical cabinet unit22 parts Modular corner-cleaning machine (general view)29 parts

FAQ

Which welding machines is this corner-cleaning machine compatible with?

KABAN corner-cleaning machines are compatible with most KABAN welding machines and other equipment, provided weld seam standards are met. At commissioning, we tune the settings to your specific welding process.

Can it process both white and laminated profiles?

Yes, but for laminated profiles it is important to select the settings and tooling carefully. We help you set up the machine so that the decorative layer is preserved and edge damage is avoided.

How long does it take to set up for a new profile system?

After the initial commissioning, changing over to a different profile system takes from a few minutes to an hour, depending on complexity. Our engineer shows you how to do it yourself.

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Turnkey factory launch with the CA 3020

We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.

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