FA 1010 Cutting and machining centre
FA 1010 Sawing and Machining Centre — photo 2
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KABAN FA 1010

Saw-machining centre

FA 1050 — CNC 4×4 welding and corner-cleaning centre for full automation of PVC window production.

  • 14-axis machining centre
  • Average axis speeds exceed 125 m/min
  • Profile feed conveyor for 9 profile bars
  • Saw blade Ø 500 mm
Price on request Depends on configuration and delivery — we will send a quotation within 30 minutes
Report a problem or suggest an improvement
  • Supplied directly from the KABAN factory, with warranty
  • Commissioning and training at your plant
  • Service and spare parts in Central Asia

Purpose

FA 1050 — 4×4 CNC welding and corner-cleaning centre for fully automated PVC window production. Combines welding and cleaning in a single cycle, ensuring consistent geometry, high weld quality and maximum processing speed. Suitable for medium and large factories, reduces manual labour and stabilises output to European standards.

Technical specifications

Number of axes14
Saw bladeØ 500 mm
Machining length6500 mm
Profile feeding9 pcs

Advantages and equipment

  • 14-axis machining centre
  • Robust mechanical construction enabling high-speed operation.
  • Axis speeds exceed 125 m/min on average.
  • Profile feed conveyor for 9 profile bars
  • Maximum length of profile fed for processing: 6500 mm
  • Saw blade Ø 500 mm
  • User-friendly Windows-based Kaban interface with an easily configurable parametric structure
  • Remote service support via remote connection
  • Automatic lubrication system

Machine operation videos

Spare parts and documentation

Assembly diagrams 233

Double-head aluminium cutting saw with servo motor (general view)13 parts Cable duct assembly7 parts Fixed head swing frame assembly46 parts Brake pneumatic cylinder kit21 parts Movable head swing frame assembly44 parts Fixed head protective cover kit4 parts Double-head saw base frame mounting assembly39 parts Electrical cabinet kit19 parts Double-head saw fixed head assembly59 parts Front bearing support assembly of the saw group swing frame3 parts Rear bearing support of the saw group – fixed6 parts Saw swing frame assembly – fixed9 parts Fixed head upper clamp kit8 parts AC1050 control panel32 parts Saw rotation group bearing assembly8 parts Fixed head saw assembly43 parts Saw motor flange kit7 parts Saw angle rotation assembly13 parts Belt tensioner kit3 parts Movable head main plate kit46 parts Front bearing support of the swing frame – movable3 parts Saw group rear bearing support mounting6 parts Saw bearing support swing frame – movable9 parts Double-head saw movable head assembly59 parts Control panel mounting part19 parts Saw motor assembly – movable6 parts Saw assembly (movable head)42 parts Upper clamp assembly – movable8 parts Shock-absorbing pneumatic cylinder 210 mm17 parts Bearing support kit3 parts Roller assembly5 parts Left feed table6 parts Travel drive belt pulley assembly4 parts Movable head upper safety guard12 parts Fixed head upper safety guard12 parts Pushbutton panel travel shaft assembly6 parts Automatic double-head saw control panel button kit21 parts AC 1050 electrical panel kit38 parts Upper guard travel pneumatic cylinder assembly6 parts Saw forward feed pneumatic cylinder assembly10 parts Terminal block mounting assembly5 parts AC1050 pneumatic valve assembly10 parts Toothed pulley kit3 parts AC 1050 electro-pneumatic cooling (lubrication) kit9 parts Fixed head cabinet rear door kit4 parts Cabinet rear door kit4 parts Ø40 clamping cylinder clamp assembly – right3 parts SC 1.1 060 R100 cable chain kit (42 links + 2 supports, 2.1 m)3 parts Carriage lubrication assembly3 parts Movable head lubrication assembly4 parts Double-head saw fixed head assembly bottom plate21 parts Measuring system18 parts Oil tank7 parts Oil tank mounting assembly8 parts Machining and cutting unit group11 parts Machining centre infeed robot34 parts Middle robot kit21 parts Profile transfer group clamp – middle10 parts Profile transfer group – middle21 parts Outfeed robot frame group23 parts Servo motor support group – right16 parts Machining centre outfeed robot kit10 parts Machining unit assembly24 parts Machining unit general assembly13 parts Cutting unit frame group16 parts Cutting unit group34 parts Middle robot mounting group2 parts Front profile clamp kit12 parts Feed conveyor belt mounting group6 parts Machining and cutting unit group11 parts 2nd screw-fastening unit travel group kit22 parts Conveyor group lower support6 parts Conveyor group lower support6 parts Conveyor group lower support7 parts Conveyor group lower support6 parts Profile clamp group kit15 parts Upper belt tensioner kit11 parts Belt pulley group kit9 parts Electrics, valves and screw feeder mounting kit – left27 parts Electrics, valves and screw feeder mounting kit – right27 parts Electrical cabinet kit28 parts Lower knife travel group lubrication kit4 parts Machining unit electrical cabinet door kit9 parts Cutting unit cabinet kit11 parts Profile support base part group3 parts Start switch group17 parts Air preparation unit kit (machining centre)2 parts Feeding robot transport arm kit22 parts Feeding robot movable clamp group6 parts Spring exhaust throttle kit3 parts Profile transfer group – outfeed19 parts Outfeed transfer fixed clamp9 parts Feed conveyor18 parts Machining unit infeed robot mounting kit12 parts Machining unit upper clamp kit11 parts Machining unit upper hold-down kit7 parts Machining unit front clamp kit3 parts Electrical cabinet mounting kit52 parts Machining centre cutting zone door kit12 parts Conveyor leg kit – 705 mm5 parts ORT-P5 grounding kit4 parts Pneumatic cylinder 032-050 (cushioned, with magnet)20 parts Pneumatic cylinder 032-0165 (cushioned, with magnet)20 parts Pneumatic cylinder 040-0160 (cushioned, with magnet)21 parts Pneumatic cylinder 040-0200 (cushioned, with magnet)21 parts Mesh belt support mounting2 parts Front idler sprocket mounting7 parts Tensioner pulley mounting3 parts Bolt and washer M8*152 parts Bolt and washer M6*252 parts Bolt and washer M6*102 parts Bolt and washer M6*152 parts Bolt and washer M5*15 12.92 parts Gearbox mounting kit7 parts Profile adjustment group kit8 parts Belt tensioning unit kit9 parts Screw-fastening group stop mounting kit6 parts 20 mm linear carriage with fitting4 parts Bolt and washer M5*102 parts Conveyor gearbox mounting kit7 parts Screw-fastening device group5 parts Lower belt tensioner kit11 parts Screw-fastening group terminal kit7 parts Screw-fastening pallet roller mounting kit7 parts Cable duct mounting kit5 parts Screw-fastening support kit – right8 parts Screw-fastening support kit – left8 parts Conveyor gearbox and motor mounting kit11 parts Sensor visibility plate kit4 parts Sensor group mounting kit5 parts Profile alignment kit9 parts Profile stop group mounting kit14 parts Right guard kit12 parts Right side door kit11 parts Guard-to-conveyor mounting part kit5 parts Left front guard kit with rivet nuts2 parts Left guard14 parts Left side door kit11 parts Right side guard kit with rivet nuts2 parts Conveyor guard kit with rivet nuts2 parts Conveyor guard kit with rivet nuts - 615 mm2 parts Left guard2 parts Profile positioning part fixing group kit5 parts Profile positioning group kit - 187 mm3 parts Profile positioning group kit - 457 mm3 parts Screwing guard kit - right6 parts Screwing guard kit - left6 parts Servo motor mounting kit - lower21 parts Servo motor mounting kit - upper22 parts Profile support group - 2100 mm5 parts Conveyor group fixing part assembly8 parts Conveyor support leg mounting kit5 parts Conveyor leg kit – 705 mm3 parts Valve group kit - 8-section9 parts Mounting panel kit21 parts Electrical cabinet door kit9 parts Electrical cabinet door kit9 parts Fitting mounting group kit5 parts Oil distributor kit4 parts Sensor mounting kit (Leuze)7 parts Middle registration protective cover sheet (with rivet nuts)2 parts Machining unit front clamp kit with sensor5 parts Oiler12 parts SB 3012 machine frame package8 parts Machining unit and main body package67 parts Machining unit and main body package67 parts SB 3012 protective cover package34 parts SB 3012 front protective door package16 parts SB 3012 protective door package12 parts Service bridge17 parts Fixed table package, cutting side39 parts Table package, cutting side23 parts Fixed table blow-off package4 parts Fixed table blow-off package4 parts Machining side package42 parts Milling unit forward-backward drive package42 parts High-frequency motor unit of the machining centre12 parts Ø25*10 lead screw unit with 0.75 kW motor21 parts Planetary gearbox and gear wheel package14 parts SB 3012 rotary gear lubrication unit3 parts Profile clamping roller set, fixed, short5 parts Upper profile clamping roller package8 parts Upper clamping roller movement package6 parts Roller package, short5 parts Pneumatic cylinder 032-0325 (cushioned, magnetic), special4 parts Rear clamp package, cutting side, left9 parts Roller movement unit package, short11 parts V-cut upper clamping plate package, left14 parts Fixed roller package, machining side4 parts Upper profile clamping roller package8 parts Upper clamping roller movement package8 parts Profile support roller package, machining side11 parts Cutting upper clamp package27 parts Infeed conveyor robot arm-215 parts Infeed conveyor robot arm-119 parts Infeed conveyor axis with SB 3010 rack, L 610015 parts Infeed robot motor unit package35 parts Infeed robot arm package21 parts Profile recognition unit package43 parts Profile recognition unit upper clamp package18 parts Infeed upper clamping roller system12 parts Profile recognition unit and upper clamp package24 parts Infeed conveyor profile sliding roller package8 parts Infeed conveyor lower profile support6 parts Complete infeed robot package31 parts Infeed robot and conveyor package2 parts Infeed conveyor19 parts Infeed conveyor guarding15 parts Infeed robot electrical cabinet package20 parts SA 3020 infeed conveyor sensor package7 parts Outfeed conveyor robot arm package, cylinder rod side13 parts Outfeed conveyor robot arm package, cylinder side17 parts Outfeed robot arms package17 parts Ø32*200 pneumatic cylinder package (with fittings, magnetic)4 parts Outfeed robot carriage with rack34 parts Outfeed conveyor lower profile support7 parts Complete outfeed robot package20 parts Outfeed robot and conveyor package9 parts Outfeed conveyor guard package15 parts Outfeed robot electrical cabinet package24 parts Pneumatic cylinder 040-015 (cushioned, magnetic), horizontal mounting10 parts Ø40-145 pneumatic cylinder package (with fittings, magnetic)12 parts Adjustment centre of the rotary stop with DC motor14 parts Rotary stop with Bühler DC motor10 parts Adjustment centre of the rotary stop with DC motor14 parts Rotary stop with Bühler DC motor12 parts Chip conveyor bearing support packages, left15 parts Chip conveyor bearing support packages, right12 parts SB 3012 chip conveyor, long (special)13 parts SB 3012 electrical cabinet mounting panel package59 parts SB 3011 electrical cabinet package29 parts SB 3012 10-valve block package, Festo11 parts SB 3011-SB 3012 valve unit package35 parts

FAQ

What production volume can this machining centre handle?

Output depends on the line configuration, profile length and number of shifts. We prepare a calculation for your factory, taking into account the required number of frames per shift, the profile type and any other automated stations.

Can the centre be integrated with my software (1C, CNC, file import)?

Yes. KABAN machining centres support cutting-list files and integration with production management systems. We help set up the whole chain: software — CNC — profile machining station.

How difficult is it to train operators on the machining centre?

Training usually takes 1–3 days. Our engineer demonstrates working with the interface, loading programs, changing tools and basic diagnostics. After start-up the operator runs the shift confidently without constant involvement of a technologist.

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Turnkey factory launch with the FA 1010

We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.

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