Какой объём производства может закрыть этот обрабатывающий центр?

Производительность зависит от конфигурации линии, длины профиля и сменности. Мы делаем расчёт под ваш завод: учитываем требуемое количество рам/смену, тип профиля и наличие других автоматизированных участков.

Можно ли интегрировать центр с моим ПО (1С, CNC, импорт из файлов)?

Да. Обрабатывающие центры KABAN поддерживают работу с файлами раскроя и интеграцию с системами управления производством. Мы помогаем настроить связку: программа — ЧПУ — участок обработки профиля.

Насколько сложное обучение операторов на обрабатывающем центре?

Обычно обучение занимает 1–3 дня. Наш инженер показывает работу с интерфейсом, загрузку программ, смену инструмента и базовую диагностику. После запуска оператор уверенно ведёт смену без постоянного участия технолога.

FA 1030 Saw-machining centre with reinforcement screw-fastening option

PVC Machining centres

KABAN FA 1030

Saw-machining centre with reinforcement screw-fastening option

High-precision cutting and machining centre for aluminium and PVC profiles.

16-axis machining centre
Average axis speed exceeds 135 m/min
Profile feeding capacity: 9 pcs
Saw blade Ø 500 mm

Price on request Depends on configuration and delivery — we will send a quotation within 30 minutes

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Supplied directly from the KABAN factory, with warranty
Commissioning and training at your plant
Service and spare parts in Central Asia

Purpose

FA 1030 is a high-precision cutting and machining centre for aluminium and PVC profiles. It performs cutting, milling, drilling and other operations in an automatic cycle. Suitable for window and facade production, it increases processing speed, reduces manual labour and ensures consistent product quality.

Technical specifications

Number of axes	16
Saw blade	Ø 500 mm
Machining length	6500 mm
Profile feeding	9 pcs
Control system	PLC Mitsubishi

Advantages and equipment

16-axis machining centre
Robust mechanical construction suitable for high-speed operation.
Average axis speed exceeds 135 m/min
Profile feeding capacity: 9 pcs.
Maximum profile length fed for processing: 6500 mm
Saw blade Ø 500 mm
User-friendly Windows-based Kaban interface with an easily configurable parametric structure.
Mitsubishi PLC control system
Remote service support via remote connection
Automatic profile recognition system
Coolant spray system

Machine operation videos

Spare parts and documentation

Photo-based part searchTake a photo of the part — we will find it in the catalogue Search by part numberFA 1030 spare parts with prices

Assembly diagrams 109

Machining and cutting unit group11 parts Machining centre infeed robot34 parts Middle robot kit21 parts Profile transfer group clamp – middle10 parts Profile transfer group – middle21 parts Outfeed robot frame group23 parts Servo motor support group – right16 parts Machining centre outfeed robot kit10 parts Machining unit assembly24 parts Machining unit general assembly13 parts Cutting unit frame group16 parts Cutting unit group34 parts Middle robot mounting group2 parts Front profile clamp kit12 parts Feed conveyor belt mounting group6 parts Machining and cutting unit group11 parts 2nd screw-fastening unit travel group kit22 parts Conveyor group lower support6 parts Conveyor group lower support6 parts Conveyor group lower support7 parts Conveyor group lower support6 parts Profile clamp group kit15 parts Upper belt tensioner kit11 parts Belt pulley group kit9 parts Electrics, valves and screw feeder mounting kit – left27 parts Electrics, valves and screw feeder mounting kit – right27 parts Electrical cabinet kit28 parts Lower knife travel group lubrication kit4 parts Machining unit electrical cabinet door kit9 parts Cutting unit cabinet kit11 parts Profile support base part group3 parts Start switch group17 parts Air preparation unit kit (machining centre)2 parts Feeding robot transport arm kit22 parts Feeding robot movable clamp group6 parts Spring exhaust throttle kit3 parts Profile transfer group – outfeed19 parts Outfeed transfer fixed clamp9 parts Feed conveyor18 parts Machining unit infeed robot mounting kit12 parts Machining unit upper clamp kit11 parts Machining unit upper hold-down kit7 parts Machining unit front clamp kit3 parts Electrical cabinet mounting kit52 parts Machining centre cutting zone door kit12 parts Conveyor leg kit – 705 mm5 parts ORT-P5 grounding kit4 parts Pneumatic cylinder 032-050 (cushioned, with magnet)20 parts Pneumatic cylinder 032-0165 (cushioned, with magnet)20 parts Pneumatic cylinder 040-0160 (cushioned, with magnet)21 parts Pneumatic cylinder 040-0200 (cushioned, with magnet)21 parts Mesh belt support mounting2 parts Front idler sprocket mounting7 parts Tensioner pulley mounting3 parts Bolt and washer M8*152 parts Bolt and washer M6*252 parts Bolt and washer M6*102 parts Bolt and washer M6*152 parts Bolt and washer M5*15 12.92 parts Gearbox mounting kit7 parts Profile adjustment group kit8 parts Belt tensioning unit kit9 parts Screw-fastening group stop mounting kit6 parts 20 mm linear carriage with fitting4 parts Bolt and washer M5*102 parts Conveyor gearbox mounting kit7 parts Screw-fastening device group5 parts Lower belt tensioner kit11 parts Screw-fastening group terminal kit7 parts Screw-fastening pallet roller mounting kit7 parts Cable duct mounting kit5 parts Screw-fastening support kit – right8 parts Screw-fastening support kit – left8 parts Conveyor gearbox and motor mounting kit11 parts Sensor visibility plate kit4 parts Sensor group mounting kit5 parts Profile alignment kit9 parts Profile stop group mounting kit14 parts Right guard kit12 parts Right side door kit11 parts Guard-to-conveyor mounting part kit5 parts Left front guard kit with rivet nuts2 parts Left guard14 parts Left side door kit11 parts Right side guard kit with rivet nuts2 parts Conveyor guard kit with rivet nuts2 parts Conveyor guard kit with rivet nuts - 615 mm2 parts Left guard2 parts Profile positioning part fixing group kit5 parts Profile positioning group kit - 187 mm3 parts Profile positioning group kit - 457 mm3 parts Screwing guard kit - right6 parts Screwing guard kit - left6 parts Servo motor mounting kit - lower21 parts Servo motor mounting kit - upper22 parts Profile support group - 2100 mm5 parts Conveyor group fixing part assembly8 parts Conveyor support leg mounting kit5 parts Conveyor leg kit – 705 mm3 parts Valve group kit - 8-section9 parts Mounting panel kit21 parts Electrical cabinet door kit9 parts Electrical cabinet door kit9 parts Fitting mounting group kit5 parts Oil distributor kit4 parts Sensor mounting kit (Leuze)7 parts Middle registration protective cover sheet (with rivet nuts)2 parts Machining unit front clamp kit with sensor5 parts Oiler12 parts

FAQ

What production volume can this machining centre handle?

Output depends on the line configuration, profile length and number of shifts. We prepare a calculation for your factory, taking into account the required number of frames per shift, the profile type and any other automated stations.

Can the centre be integrated with my software (1C, CNC, file import)?

Yes. KABAN machining centres support cutting-list files and integration with production management systems. We help set up the whole chain: software — CNC — profile machining station.

How difficult is it to train operators on the machining centre?

Training usually takes 1–3 days. Our engineer demonstrates working with the interface, loading programs, changing tools and basic diagnostics. After start-up the operator runs the shift confidently without constant involvement of a technologist.

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