RG 2000 Machine for Screwing Connectors to Mullion Ends
KABAN RG 2000

Machine for Screwing Connectors to Mullion Ends

Machine for Screwing Connectors to Mullion Ends

Price on request Depends on configuration and delivery — we will send a quotation within 30 minutes
Report a problem or suggest an improvement
  • Supplied directly from the KABAN factory, with warranty
  • Commissioning and training at your plant
  • Service and spare parts in Central Asia

Purpose

RG 2000 — Machine for screw-fastening connectors to mullion ends

Advantages and equipment

  • Robust mechanical construction ensuring high-quality screw fastening of connecting wedges into PVC profiles.
  • Screwing process for connecting wedges of various series and sizes.
  • Profile positioning using a vertical and horizontal centring system.
  • Simple adjustment system for different positions.
  • Automatic connector feeding unit

Machine operation videos

Spare parts and documentation

Assembly diagrams 136

Machine for driving screws into the middle gasket RG 3000 (general assembly)5 parts Block screwing group (without magazine)12 parts Block magazine group31 parts Pneumatic island (RG 3000) 885126 parts Pneumatic island (RG 3000) 8850812 parts Front assembly14 parts Protective cover (left)8 parts Protective cover (right)8 parts Front body assembly11 parts Screwing and feeding unit / pneumatic cylinder mounting15 parts Front body assembly (X-axis, vice, pneumatic cylinder)14 parts Block stop group18 parts Front body assembly (Z-axis, stopper)27 parts X-axis base - right13 parts Pneumatic cylinder Ø40x50 (with pivots on rod and base)3 parts X-axis base - left13 parts Top plate and vice assembly13 parts Machine support for middle gasket screwing24 parts Z-axis assembly - right10 parts Z-axis assembly - left10 parts Automation cabinet19 parts Receiver assembly (20 l air tank)7 parts Valve group7 parts Pneumatic cylinder Ø40*160 with fittings4 parts Upper screwing group of the screwing and feeding unit10 parts Drill assembly group1 part Screw hopper and feed chute assembly53 parts Protective cover kit6 parts 5/2 manual valve kit3 parts Screw guide plate kit14 parts Component feeding column3 parts Component feeding body14 parts Component feeding jaw - left9 parts Component feeding jaw - right9 parts Block moving assembly6 parts Upper profile clamp pneumatic cylinder KSY-032-01253 parts Control panel12 parts Component holder pneumatic cylinder assembly18 parts Pneumatic cylinder KSY 32-125 (body)11 parts Pneumatic cylinder KSY 32-125 (piston and rod)8 parts Pneumatic cylinder KSY 40-50 (body)11 parts Pneumatic cylinder KSY 40-50 (piston and rod)8 parts Pneumatic cylinder KSYM 40-160 (body)11 parts Pneumatic cylinder KSYM 40-160 (piston and rod)9 parts RG 3000 - Fully automatic machine for installing mullion mechanical connectors (general view)27 parts Electrical cabinet cover4 parts Insert screw-in assembly (without magazine)6 parts Body pre-assembly26 parts Body pre-assembly13 parts Pre-assembly23 parts Pre-assembly11 parts Insert magazine assembly31 parts Body pre-assembly27 parts Insert feeding assembly6 parts RCD set (circuit breaker) - RG 300014 parts Screw-in end section (general)45 parts Automation panel20 parts Component feeding column9 parts Component feeding body6 parts Pneumatic cylinder 040-050 (with cushioning)20 parts Welded body6 parts Pneumatic cylinder 032-075 (with cushioning, with magnet), special20 parts Pneumatic installation of the screw-in hopper32 parts Z-axis base - right4 parts Z-axis base - left4 parts Pneumatic cylinder 032-025 (with cushioning)19 parts Pneumatic cylinder 040-0150 (with cushioning)16 parts Main assembly of the screw-in hopper (pneumatic)3 parts Pneumatic cylinder 032-040 (with cushioning)19 parts Screw hopper (general)34 parts Pneumatic cylinder 032-0125 (with cushioning)19 parts Support (frame) of the mullion screw-in machine22 parts Support (frame) of the mullion screw-in machine22 parts Pneumatic valve island (RG 3000) (FESTO)15 parts Control panel12 parts Component holder piston assembly18 parts Pneumatic screw-in hopper assembly7 parts X-axis assembly - right4 parts Z-axis assembly - right10 parts Z-axis assembly - left10 parts Component feeding body assembly14 parts X-axis assembly - left4 parts Screw-in support frame, right3 parts Time control tank8 parts X-axis base - left3 parts Welded screw-in hopper7 parts Upper table and vice assembly13 parts Screw hopper21 parts Piston set Ø40x50 (rod joint + base joint + fittings)4 parts Component feeding right jaw assembly9 parts Electrical cabinet cover assembly6 parts Electrical cabinet cover assembly6 parts Piston set Ø32x50 with fittings2 parts Side profile clamp piston3 parts Magazine lifting-lowering piston5 parts Component feeding left jaw assembly9 parts Tank assembly8 parts Welding drawing of the screw-in hopper lower tube2 parts Upper profile clamp piston3 parts Intermediate partition part - 12 parts Front stop set7 parts Upper stop set7 parts Lower stop set7 parts Lower screw-in mechanism16 parts Rear protective cover6 parts Vice piston plate2 parts Front protective cover3 parts Control panel plate3 parts Air preparation unit5 parts Clamping piston frame4 parts Insert stop assembly18 parts Upper screw-in mechanism14 parts Component feeding column assembly3 parts Welded side plate of screw hopper - 22 parts Welded side plate of screw hopper - 12 parts Control console body5 parts Frame support - 12 parts Frame support - 22 parts Welded rear cover stop of the screw-in hopper2 parts Insert adjustment plate3 parts Valve set5 parts RG 3000 lower screw-in cover4 parts RG 3000 screw-in hopper shelf4 parts Pedal protective housing4 parts Pneumatic cylinder 040-0150 (with cushioning)2 parts RG 3000 screw-in hopper shelf4 parts Welded lower cover3 parts ORT-P5 earthing connection set4 parts Screw-in hopper air receiver2 parts Pneumatic valve island (RG 3000) (FESTO)5 parts Rear stop set7 parts Single base joint assembly Ø404 parts Single base joint Ø40 (without bolts)2 parts Single base joint assembly Ø324 parts Single rod joint assembly Ø322 parts Single base joint Ø32 (without bolts)2 parts

FAQ

What types of mullion can this machine handle?

The machine suits most PVC mullion profiles used in window systems. At commissioning we check your specific profiles and select the optimal settings.

How accurately is the seat for the connector formed?

Milling ensures consistent mullion end geometry, which improves joint tightness and reduces rework when assembling sashes and frames.

Does the tooling need to be replaced often?

Tool life depends on production volumes and the profiles used. We recommend scheduled inspection of the cutters and will advise a maintenance schedule suited to your throughput.

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Turnkey factory launch with RG 2000

We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.

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