TD 3020 PVC Welding and Cleaning Centre with 2-Axis CNC Cleaning Unit
TD 3020 PVC welding and corner-cleaning centre with 2-axis CNC cleaning unit — photo 2
TD 3020 PVC welding and corner-cleaning centre with 2-axis CNC cleaning unit — photo 3
TD 3020 PVC welding and corner-cleaning centre with 2-axis CNC cleaning unit — photo 4
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KABAN TD 3020

PVC Welding and Cleaning Centre with 2-Axis CNC Cleaning Unit

The TD 3020 is a fully automated centre that combines welding and cleaning of PVC profiles in a single process cycle.

Price on request Depends on configuration and delivery — we will send a quotation within 30 minutes
Report a problem or suggest an improvement
  • Supplied directly from the KABAN factory, with warranty
  • Commissioning and training at your plant
  • Service and spare parts in Central Asia

Purpose

The TD 3020 is a fully automated centre that combines welding and cleaning of PVC profiles in a single process cycle. The equipment sequentially performs welding of all four corners of the frame, its cooling, transportation and high-precision cleaning using a 2-axis CNC unit. This integration significantly speeds up production, ensures repeatable geometry and delivers a clean, neat weld seam even on laminated profiles. Robotic transfer of frames between stages eliminates manual operations, reduces the risk of errors and increases output stability. The TD 3020 is ideal for factories seeking maximum automation, predictable quality and high production volume.

Advantages and equipment

  • Welding and cleaning of all four corners of the frame.
  • Robust mechanical construction suitable for high-speed operation.
  • Mitsubishi PLC control system.
  • User-friendly Kaban interface with an easily configurable parametric structure.
  • Barcode scanner support.
  • Easy profile feeding.
  • Heating is controlled by a PID system depending on the profile type.
  • Melting and welding times are adjustable depending on the profile type and the tolerance system.
  • The cooling conveyor carries the frame to the robot after the welding machine.
  • The robot transfers the frame from the cooling table to the CNC machine for corner cleaning.
  • Cleaning by automatic rotation of the frames.
  • Cleaning of weld seams on the top and bottom surfaces with cleaning knives.
  • Cleaning of internal weld seams, including window sills.
  • Cleaning of external corners with a saw blade.
  • Cleaning of laminated profiles.
  • Detailed information

Machine operation videos

Spare parts and documentation

Assembly diagrams 139

MK 2010 Welding - Four-corner welding machine (general view)13 parts X-axis belt pulley shaft support package9 parts Aluminium conveyor package - right31 parts Aluminium conveyor package - left31 parts Y-axis group pre-assembly package14 parts Upper clamp and lift group package - 136 parts Corner stop package - right7 parts Corner stop package - left7 parts Lower table and upper clamp package - 215 parts Upper clamp package - 118 parts Main lower table package for heads 1 and 431 parts Upper clamp package - 218 parts Lower table and upper clamp package - 315 parts Main lower table package for head 346 parts Lower table and upper clamp package - 2 (head 3)14 parts Upper clamp and lift group package - 237 parts Stop bar pneumatic cylinder package Ø32-507 parts Head 3 package28 parts Head 4 package25 parts Y2-axis frame package68 parts Y-axis belt pulley group package - tensioner side6 parts Y2-axis servo motor group package18 parts Y2-axis group pre-assembly package14 parts X-axis main frame package50 parts X-axis belt pulley shaft gearbox mounting package24 parts Cable chain (CEA SC2 B100, inner size 35x100)3 parts Cable chain (CEA SC1.1 B060, inner size 32x60)3 parts Y1-axis frame group package47 parts Electrical cabinet package15 parts Four-corner welding electrical panel package50 parts Four-corner welding electrical cabinet cover package10 parts Welding heads electrical panel package13 parts Head 3 electrical cabinet pre-assembly package28 parts Heating element group package20 parts 12-station valve plate (valve manifold) package14 parts Four-corner welding 7-inch screen and buttons package12 parts Pneumatic cylinder Ø63*25 package with fittings4 parts Pneumatic cylinder Ø32*25 package with fittings2 parts Upper clamp pneumatic cylinder package3 parts Pneumatic cylinder Ø32*230 package with fittings4 parts MK 2010 TTR cables and coiled cords package22 parts MK 2010 NYAF wires package11 parts MK 2010 pneumatic hoses package7 parts Lubrication package (MK 2010)5 parts Pneumatic group package18 parts Computer cabinet (control terminal) package14 parts Servo motor, coupling and shaft group: Ø25*10 screw shaft, 0.75 kW21 parts Two-axis machine bed package15 parts Servo motor with brake, coupling and shaft group: Ø25*10 screw shaft, 0.75 kW21 parts Vertical axis package of the two-axis corner cleaner21 parts Two-axis saw motor group19 parts Pneumatic cylinder 040-0300 (cushioned, magnetic)4 parts Pneumatic cylinder 040-0300 (cushioned)2 parts Two-axis profile positioning package (linear)46 parts Upper and lower pneumatic cylinder group Ø30x140 (cushioned, magnetic)4 parts Pneumatic cylinder 040-040 (cushioned, magnetic)4 parts Knife group mounting package106 parts Electrical cabinet mounting panel package44 parts Loading robot electrical variant package11 parts Electrical cabinet door package10 parts Machine bed side cover package20 parts Additional front cover package (linear)13 parts Two-axis 8-valve group package9 parts Air preparation unit package6 parts Two-axis 5-valve group package14 parts Pressure regulator assembly6 parts Guard and electrical equipment mounting package44 parts Electrical variant package2 parts Pneumatic cylinder 063-050 (cushioned, magnetic), special19 parts Portable screen panel assembly16 parts Corner pull-pusher assembly-112 parts Basic package of CNC corner-cleaning machine4 parts GA 1010 Final assembly - two-axis rotary robot17 parts GB 2010 Transport system - GB 2010 waiting station22 parts Belt offset roller kit4 parts Two-axis robot travel unit22 parts Electrical cabinet14 parts Electrical cabinet door7 parts Gear motor unit7 parts Cable chain support roller assembly10 parts Two-axis robot profile clamping pneumatic cylinder kit3 parts Robot stop kit - left7 parts Belt mounting kit8 parts Belt mounting kit8 parts Aluminium profile support unit for two-axis robot11 parts Belt turning unit - with tensioner12 parts Belt turning unit - fixed12 parts Aluminium conveyor - unit9 parts Waiting station conveyor + profile stop14 parts Fixed supports - two-axis robot chassis unit (GA 1010)25 parts CD 3050 kit for TA 301019 parts Two-axis robot extension arm assembly10 parts Two-axis robot movable arm carriage (with linear guide carriages)10 parts Side safety door unit12 parts Safety guard panel mounting unit4 parts Two-axis robot angular rotation unit15 parts Two-axis robot lower rotation unit11 parts Two-axis robot profile clamping unit7 parts Two-axis robot lower rotation unit - assembled6 parts Two-axis robot movable arm36 parts GA 1010 profile table15 parts Profile-brush unit 17 parts Profile-brush unit 37 parts Profile-brush unit 47 parts Short profile-brush unit6 parts Support unit and short profile5 parts Safety guard panel lock mounting unit NEW (right)4 parts Profile-brush unit 16 parts Power supply, main circuit20 parts Saw frequency converter3 parts Milling cutter frequency converter6 parts X axis (servo drive)5 parts Z axis (servo drive)6 parts Input robot frequency converter3 parts Servo drive (GA 1010)5 parts Saw frequency converter (LAME SASH)3 parts Servo drive (LAME SASH)5 parts Output robot frequency converter3 parts PLC power supply FX5U-32MT-ESS2 parts PLC inputs (encoders, start sensors, profile recognition)11 parts PLC inputs (reference sensors and cylinder sensors)10 parts Input module FX5-16EX-ES (cylinder sensors)16 parts Input module FX5-16EX-ES (GA 1010)16 parts Input module FX5-8EX-ES (LAME SASH)8 parts Input module FX5-8EX-ES (M 100)9 parts PLC outputs Y0-Y79 parts PLC outputs Y10-Y1710 parts Output module FX5-8EYT-ESS (GA 1010)9 parts Output module FX5-8EYT-ESS (LAME SASH)7 parts Output module FX5-16EYT-ESS (M 100)8 parts Valves: clamping, rack supports, strippers9 parts Valves: lamination stripper, saws, milling, lubrication7 parts Valves: swarf cleaning, input robot (GA 1010)7 parts LAME SASH support valves and motors12 parts Output robot valves (M 100)12 parts PLC module connection diagram13 parts Cooling station frequency converter (BR 200)3 parts PNOZmulti safety relay and emergency stop contactors12 parts SICK/LEUZE safety relays and K40-K43 contactors6 parts

FAQ

What output can this welding and corner-cleaning line deliver?

Line output depends on the configuration, the number of stations and the workflow organisation. We calculate the achievable output in frames per shift to match your requirements and plan the loading of the section.

How many operators are needed to run the line?

Depending on the line model and the level of automation, from one to several operators are required. During commissioning we help optimise the allocation of roles on the section.

Can the line be integrated with other sections and accounting systems?

Yes, the line can work together with a cutting, cleaning and assembly section, as well as with production management systems. We advise on how to set up the overall workflow and data exchange.

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Turnkey plant start-up with the TD 3020

We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.

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