PVC Welding and Cleaning Centre with 2-Axis CNC Cleaning Unit
The TD 3020 is a fully automated centre that combines welding and cleaning of PVC profiles in a single process cycle.
- Supplied directly from the KABAN factory, with warranty
- Commissioning and training at your plant
- Service and spare parts in Central Asia
Purpose
The TD 3020 is a fully automated centre that combines welding and cleaning of PVC profiles in a single process cycle. The equipment sequentially performs welding of all four corners of the frame, its cooling, transportation and high-precision cleaning using a 2-axis CNC unit. This integration significantly speeds up production, ensures repeatable geometry and delivers a clean, neat weld seam even on laminated profiles. Robotic transfer of frames between stages eliminates manual operations, reduces the risk of errors and increases output stability. The TD 3020 is ideal for factories seeking maximum automation, predictable quality and high production volume.
Advantages and equipment
- Welding and cleaning of all four corners of the frame.
- Robust mechanical construction suitable for high-speed operation.
- Mitsubishi PLC control system.
- User-friendly Kaban interface with an easily configurable parametric structure.
- Barcode scanner support.
- Easy profile feeding.
- Heating is controlled by a PID system depending on the profile type.
- Melting and welding times are adjustable depending on the profile type and the tolerance system.
- The cooling conveyor carries the frame to the robot after the welding machine.
- The robot transfers the frame from the cooling table to the CNC machine for corner cleaning.
- Cleaning by automatic rotation of the frames.
- Cleaning of weld seams on the top and bottom surfaces with cleaning knives.
- Cleaning of internal weld seams, including window sills.
- Cleaning of external corners with a saw blade.
- Cleaning of laminated profiles.
- Detailed information
Machine operation videos
Spare parts and documentation
Assembly diagrams 139
FAQ
What output can this welding and corner-cleaning line deliver?
Line output depends on the configuration, the number of stations and the workflow organisation. We calculate the achievable output in frames per shift to match your requirements and plan the loading of the section.
How many operators are needed to run the line?
Depending on the line model and the level of automation, from one to several operators are required. During commissioning we help optimise the allocation of roles on the section.
Can the line be integrated with other sections and accounting systems?
Yes, the line can work together with a cutting, cleaning and assembly section, as well as with production management systems. We advise on how to set up the overall workflow and data exchange.
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Turnkey plant start-up with the TD 3020
We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.