PVC Welding and Cleaning Centre with 2-Axis CNC Cleaning Unit
The TD 3040 welding and cleaning centre is designed for fully automated welding and cleaning of PVC profiles in the production of windows of any complexity, including French sashes.
- Supplied directly from the KABAN factory, with warranty
- Commissioning and training at your plant
- Service and spare parts in Central Asia
Purpose
The TD 3040 welding and cleaning centre is designed for fully automated welding and cleaning of PVC profiles in the production of windows of any complexity, including French sashes. The machine combines all key operations in a single flow: welding, cooling, automatic transfer and high-precision cleaning of all internal and external corners.
A well-engineered design and a CNC corner-cleaning unit ensure stable geometry, high productivity and minimal manual labour. The centre adapts easily to different profile systems, supports barcode-based operation and allows quick changes of welding modes. The TD 3040 helps factories increase output, reduce errors and maintain European quality in series production of PVC windows.
Advantages and equipment
- Welding and cleaning of all frame corners, including the French sash.
- Robust mechanical construction enabling high-speed operation.
- Mitsubishi PLC control system.
- User-friendly Kaban interface with an easily configurable parametric structure.
- Operation via barcode scanner.
- Heating is controlled by a PID system depending on the profile type.
- Heating-melting and welding times are adjustable according to the profile type.
- Easy adjustment of welding modes.
- Welding tolerance system included.
- The cooling table transports the frame to the robot after welding.
- The robot transfers the frame from the cooling unit to the cleaning unit.
- Cleaning by automatic rotation of the frame.
- Removal of weld flash from the upper and lower profile surfaces using cleaning knives.
- Cleaning of internal corners, including window sill profiles.
- External weld flash removal, including on the French sash, is performed with a saw blade.
- Cleaning of laminated profiles.
- Detailed information
Machine operation videos
Spare parts and documentation
Assembly diagrams 26
FAQ
What output can this welding and corner-cleaning line deliver?
Line output depends on the configuration, the number of stations and the workflow organisation. We calculate the achievable output in frames per shift to match your requirements and plan the loading of the section.
How many operators are needed to run the line?
Depending on the line model and the level of automation, from one to several operators are required. During commissioning we help optimise the allocation of roles on the section.
Can the line be integrated with other sections and accounting systems?
Yes, the line can work together with a cutting, cleaning and assembly section, as well as with production management systems. We advise on how to set up the overall workflow and data exchange.
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Turnkey plant start-up with the TD 3040
We will select the entire line: cutting, machining, welding, cleaning, assembly — and launch production.